Have you and your team been planning a production shift and looking for the right company for custom rubber extrusion? Whether the task at hand requires a tight seal, or the constant flow of air or fluid, with reliable rubber extrusion, you can ensure the consistency and efficiency of your application.
As a rubber fabrication method, rubber extrusion can provide significant cost savings, produce parts that are flexible and light in weight, accommodate a diverse range of shapes and minimize the production of waste rubber material.
How Should I Choose the Right Rubber Extrusion Company for My Project?
Planning to customize rubber tubing, seals, connectors, custom rubber gaskets, hoses or other components may mark a major shift in production for you and your team. However, when you partner with a reliable rubber extrusion company, there is no need for the change to overwhelm you.
With the right partner company, you can meet your most stringent requirements and get the most out of your next project. While many factors can influence the success of your project, your choice in a partner company can often be the most significant determinant.
Think about a company’s reputation in your industry. Are you able to find recommendations from other professionals in your network? Consulting online reviews is another way to gauge reputation and specific factors such as design framework, lead times and communication.
It is also important to consider how long a company has been in business. Experience is one of the most reliable indicators of the results you and your team should expect from a project.
What fabrication equipment does a company maintain? You and your team should look for a rubber extrusion company with a line of extrusion machines on standby to ensure reliability in the event of setbacks.
How consistent is a team’s communication? Can you connect with customer service or quality control representatives easily? How comfortable of a rapport can you and your team establish with a potential partner team at an initial meeting?
You and your team should also think about what secondary services may be necessary for the job. Will you need any custom packaging, labeling, light assembly, kit assembly or barcoding, for example? As you consider different companies, think about what additional services they offer. Taking care of these and other jobs all at once where possible can save significant time and money in the long run.
Partnering With the Qualiform Team for Custom Rubber Extrusion
Among numerous other advantages, rubber parts offer insulating properties and provide the flexibility that metal and plastic components do not. However, you can only get the most out of an investment in custom rubber components when you collaborate with a manufacturer that can provide expert insight from initial concept, to material selection to final production. When product quality is the top priority, Qualiform should be your first choice.
While outsourcing customization overseas may seem like a cheap and easy option for custom extrusion profiles, Qualiform customers support American manufacturing and benefit from a superior value. The Northeast Ohio community of businesses has long led the way when it comes to excellence in custom rubber manufacturing. Among this group of innovators, Wadsworth, Ohio’s own Qualiform truly distinguishes itself through dedication to customer service and product quality.
For tight tolerances and rapid turnarounds, you can feel confident in counting on the team of professionals from Qualiform. Along with premier custom rubber extrusion, the company provides a go-to resource in its community for injection molding, compression molding, transfer molding, rubber to metal bonding and more. Visit the Qualiform company website today to find out how Qualiform could help you and your team.
What Does the Rubber Extrusion Process Involve?
While rubber molding involves the manipulation of rubber material within a mold cavity to form components, rubber extrusion involves a piece of bulk rubber material through a die of a specific 2-dimensional cross-section to form a custom component of a designated length. First, fabricators pass the starting material into an extruder to transfer to a hopper and then into multiple flutes of a revolving screw. Next, this screw brings the rubber material to the custom die.
As the rubber enters, fabricators apply heat and to the inner part of the die. Then, the revolving screw exerts pressure to move the material through the die. As the rubber moves, it will expand depending on its specific makeup; fabricators account for any swelling regarding cross-section tolerances. This is why it is necessary for some parts to have plus or minus tolerances.
Once all of the material passes through the die, the resulting rubber extrusion strips are soft and malleable, and ready to undergo the process of vulcanization, or hardening. After a rubber part hardens, the piece is likely to have reduced in size more at its center than in its ends.
How Do Other Companies Put Rubber Extrusion to Work?
Rubber extrusion is essential across the automotive, aerospace, healthcare, marine and electronics sectors along with many other fields. Extruded rubber profiles are critical for providing insulation, forming seals, protecting equipment from wear and absorbing sound.
A rubber extrusion profile is the cross-section of the designated die. Different rubber extrusion profiles aid in accomplishing different tasks. Teams can choose from a wide range of standard profiles such as half-round profiles, right angle customizations and t profile rubber extrusions.
Which Rubber Materials are Ideal for Rubber Extrusion?
Before moving forward with a run of extruded silicone rubber or another material, you and your team should take the time to get to know the environment of your application as well as possible. You should remember that different types of rubber stand up to different forces in different ways.
For example, if your application requires rubber parts resistant to ozone, solvents and water, then neoprene rubber may be the ideal choice for the job. If the task at hand has to include parts that offer significant flexibility under low-temperature conditions and high levels of tensile strength, then natural rubber could be the right choice.
Choosing the right rubber material for the job can help you and your colleagues avoid costly mistakes and changes in the long term and ensure your custom parts last as long as you need.
Why Choose Qualiform for Custom Rubber Extrusion?
Choose Qualiform when you want to implement durable American-made components, own your tooling, minimize waste material and get the best value for your investment. To keep prices as low as possible, the professionals from Qualiform commit to aggressive monitoring of raw material costs.
Qualiform provides the ideal one-stop solution for custom rubber extrusion, and this is especially evident in the company’s extensive selection of rubber materials. Customers count on the team from Qualiform for premier natural rubber, nitrile rubber, silicone rubber, Viton, neoprene, SBR thermoplastic elastomers, Butyl and EPDM extrusion. No matter your project goal and no matter the stresses of your application, you can depend on Qualiform to provide the right material for the job.
Reach Out to the Team From Qualiform Today
Whether the task at hand involves the transfer of chemicals or international travel, custom rubber extrusions are there to provide stability. Without top-quality rubber strip extrusions, transportation fleets, water suppliers, automotive manufacturers and others would have no way of ensuring proper movement, safety procedure compliance or equipment durability. However, when these and other factors are at stake, the team from Qualiform is up for the challenge.
No matter your industry, Qualiform can provide custom rubber solutions to fit your needs. Qualiform has customized parts for companies across the agricultural, transportation, material handling, lawn and garden, medical, electronics and home appliances sectors along with many other fields.
Along with premier rubber molding and rubber profile extrusion capabilities, you and your team can depend on Qualiform for engineering and design support, custom rubber compounds, mold cleaning and cryogenic deflashing services and. When you need top-quality rubber customizations, Qualiform can provide your ideal one-stop solution.
This ISO 9001:2025 certified rubber company commits to maintaining an effective quality management system and to the quality and integrity of all products. Qualiform also dedicates a significant number of resources to multiple green initiatives. These include efforts to keep rubber materials out of the world’s landfills and maintaining an environmentally friendly lighting system in its manufacturing facility.
Do you and your team need durable extruded neoprene products or other custom extrusion solutions? No matter your vision for your project, and no matter how complex your application may be, you can depend on Qualiform for tight tolerances, competitive prices and fast turnarounds. Visit https://qualiformrubbermolding.com/ today to connect with the Qualiform team and find out how the company could add to your next project.